Live Storage Racking:
Live storage racking, also known as gravity flow racking or dynamic flow racking, is a specialized type of industrial storage system designed for high-density storage and efficient order picking. It relies on gravity to move products from the loading end to the picking end of the rack, facilitating a first-in, first-out (FIFO) inventory management system. Live storage racking is commonly used in distribution centers, warehouses, and manufacturing facilities where quick access to products and efficient space utilization are essential. Here are the key components and features of live storage racking:
- Roller or Wheel Beds: Live storage racking consists of inclined roller or wheel beds installed within a rack structure. These beds are sloped downward from the loading end to the picking end. Products are placed onto the roller or wheel beds at the loading end, and gravity causes them to flow gently toward the picking end.
- Lane Configuration: The roller or wheel beds are organized into lanes, each of which can hold a specific product or SKU. Each lane typically has dividers or guides to keep products separated and flowing smoothly.
- Flow Control Mechanisms: Flow control mechanisms, such as brakes or speed controllers, are often incorporated into a live storage racking to ensure that products move at a controlled and manageable speed down the lanes. This prevents products from moving too quickly and allows for safe and accurate picking.
- Loading and Picking Sides: Live storage racking typically has dedicated loading and picking sides. Products are loaded onto the roller beds from the loading side, and order pickers retrieve them from the picking side. This separation of functions helps maintain efficient traffic flow within the facility.
- FIFO Inventory Management: Live storage racking is well-suited for FIFO inventory management, where the first items loaded onto the rack are the first to be picked. This is essential for industries with perishable goods or expiration dates.
- High Density: Live storage racking maximizes storage density by utilizing the available vertical space and eliminating the need for dedicated aisles between racks. This efficient use of space makes it suitable for facilities with limited floor space.
- Efficient Order Picking: Live storage racking is designed to optimize the order-picking process. Order pickers can easily access products at the picking end of the rack without having to travel deep into the storage area, which reduces picking time and labor costs.
- Variability in Products: Live storage racking can accommodate a wide range of product sizes and weights, making it suitable for various industries, including food and beverage distribution, automotive manufacturing, and e-commerce order fulfillment.
- Maintenance: Periodic maintenance is required to ensure that the roller or wheel beds and flow control mechanisms are functioning correctly. Proper maintenance helps prevent jams and ensures the system operates smoothly.
Live storage racking is a valuable solution for organizations looking to optimize storage space, enhance order-picking efficiency, and maintain strict inventory rotation practices. However, it may require a higher initial investment compared to traditional static racking systems due to its specialized design and components.
