Mole / Shuttle Racking:
Shuttle racking, also known as pallet shuttle racking or simply shuttle racking, is an advanced and automated high-density storage system used in warehouses and distribution centers. It is designed to optimize storage space, improve efficiency, and streamline the retrieval and storage of palletized goods. Here’s an overview of shuttle racking:
- Shuttle Shuttles: At the heart of shuttle racking are shuttle shuttles, which are motorized and remotely controlled devices that move within the racking system. These shuttles are responsible for the automated handling of pallets.
- Rack Structure: Shuttle racking consists of specially designed racks with deep lanes for pallet storage. The shuttle shuttles are placed on the entry side of the lanes. The racks are typically very tall, utilizing vertical space efficiently.
- Loading and Retrieval: To load pallets onto the rack, a forklift places the shuttle shuttle at the entry point of the desired lane. The shuttle then transports the pallet to the deepest available position within the lane, effectively storing it. When a pallet needs to be retrieved, the shuttle shuttle moves it to the entrance for easy forklift access.
- FIFO or LIFO: Shuttle racking can be configured for either FIFO (First-In, First-Out) or LIFO (Last-In, First-Out) storage depending on the needs of the products being stored. FIFO is used when strict inventory rotation is required, while LIFO is used when it is not a primary concern.
- High Storage Density: Shuttle racking is known for its high storage density. It eliminates the need for dedicated aisles between racks, allowing for more pallet positions within the same floor space. This makes it ideal for operations with limited space.
- Efficiency: The automated nature of shuttle racking reduces the need for forklift operators to enter the rack structure, minimizing the risk of accidents and improving overall efficiency. This also results in faster loading and retrieval times.
- Inventory Management: Shuttle racking is well-suited for managing a large number of SKUs and products with varying storage requirements. Each lane can be dedicated to a specific product or SKU.
- Scalability: Shuttle racking systems can be easily expanded or reconfigured to accommodate changing storage needs. Additional shuttles and racks can be added as required.
- Software Control: Shuttle racking systems are typically controlled by software that allows for precise management of inventory, movement of shuttles, and reporting on system performance.
- Maintenance: Routine maintenance is essential to ensure the smooth operation of shuttle racking systems. This includes inspecting and servicing the shuttles and associated components.
Shuttle racking is a highly efficient and space-saving storage solution suitable for industries with high-density storage requirements and a need for quick and automated retrieval of palletized goods. It is often used in industries like food and beverage distribution, cold storage, manufacturing, and more.
